Core Product Advantages
65Mn Manganese Steel, Ultra Wear & Impact Resistant
Adopt standard 65Mn spring manganese steel, tensile strength ≥800MPa, surface hardness reaches HRC60 after work hardening when struck by hard stones, anti-fracture, anti-fatigue under 24h continuous vibration. Suitable for granite, quartz, iron ore, coal and other high-hardness material screeningAlibaba.co....
Thick Metal Plate/Angle Steel Wrapped Reinforced Edge
Full surrounding metal plate cold pressing wrapping edge; U-shaped angle steel hook edge optional for fast installation on vibrating screens. The rigid metal edge bears most tension force during vibration, avoids edge wire breakage, prevents mesh expansion deformation and side material leakage, greatly reduces screen replacement frequencyAlibaba.co....
Lock Crimp Weaving, Stable Mesh & High Screening Accuracy
Longitudinal and transverse wires are pre-crimped and interlocked tightly without sliding or shifting. Aperture tolerance strictly controlled within ±0.5mm, uniform particle separation effect, no mixed coarse/fine aggregate. Smooth mesh surface reduces material adhesion, effectively alleviates screen clogging in wet coal, mud sand working conditions.
High Vibration Adaptability, Anti-Fatigue & Not Easy to Crack
Integral woven mesh + integral metal wrapping edge as one rigid whole, uniform force distribution on the entire panel. Resists long-period reciprocating vibration of linear vibrating screens, circular vibrating screens and drum screens, no local crack or collapse.
Full Customization of Specifications & Edge Styles
Support custom wire diameter 1.6–12mm, square/rectangle aperture 2–100mm, any panel length & width to match all brands of vibrating screening machines. Edge processing options: flat plate wrapped edge, U-angle steel hook edge, single/double folded reinforced edge, rubber strip pre-bonded edge for shock absorption.
Wide Working Condition Adaptability, Dry & Wet Dual Purpose
Manganese steel material has good oxidation & moisture resistance, works stably under open-air rainy, water washing coal separation, muddy aggregate environments. No rust failure in short term, applicable to dry crushing and wet washing production lines.
Standard Technical Parameter Table
| Item | Standard Parameter | Customized Range |
|---|
| Raw Material | 65Mn spring manganese steel wire | Mn13 high manganese alloy optional |
| Wire Diameter | 3.0mm / 4.0mm / 5.0mm / 6.0mm/8.0mm/10.0mm | 1.6–12mm adjustable |
| Mesh Aperture | 5×5mm,10×10mm,20×20mm,50×50mm | 2–100mm square/rectangle |
| Weaving Craft | Double lock crimp / single crimp pre-bending | Custom heavy lock crimp for ultra-heavy load |
| Edge Reinforcement | 2–5mm thick carbon steel flat plate wrapped edge / U-shape angle steel hook edge | Double-layer folded edge, rubber cushion edge |
| Single Panel Size | 1200×2400mm,1500×3000mm | Any length & width per drawing |
| Surface Hardness | HB180–230, work hardening up to HRC60 | — |
| Service Life | 3–12 months (depends on material hardness) | 3–5x longer than Q235 carbon steel screen |
Product Classification by Edge Type
Flat Metal Plate Fully Wrapped Edge Mining Screen
4 sides fully covered by thick flat steel plate, pressed and fixed, maximum edge protection, used for heavy-load coarse stone primary screening.
U-Shape Angle Steel Hook Edge Vibrating Screen
Hooked angle steel edges on two long sides, convenient tension installation on vibrating screen crossbeams, most popular for finished aggregate grading.
Double Folded Reinforced Edge Manganese Mesh
Double folded metal plate wrapping, ultra-high tensile resistance, for large mine 24h continuous heavy impact screening.
Rubber Lined Metal Wrapped Anti-Vibration Screen
Rubber strip attached inside metal edge, reduce vibration friction noise, extend service life of screen frame and mesh.
Application Scenarios
Quarry stone crushing production line, granite/limestone aggregate grading
Coal mine raw coal screening, coal washing wet separation
Iron ore, copper ore, mineral processing plant ore classification
Construction sand & gravel yard, asphalt mixing station aggregate screening
Power plant slag separation, mine tailings recovery screening
Circular vibrating screen, linear vibrating screen, drum screen supporting sieve mesh
Packaging & Global Shipping
Screen panels are stacked flat, separated by anti-scratch plastic film, bundled with steel straps.
Custom hook edge accessories, tension springs packed in independent export cartons.
Suitable for 20GP/40HQ sea containers, no deformation during long-distance ocean transportation, support FOB/CIF/DAP international trade terms.
FAQ
Q1: Why choose metal wrapped edge instead of raw edge crimped mesh?
A: Unwrapped raw edges easily crack and leak materials under long vibration. Thick metal plate edge bears most pulling force, greatly reduce maintenance downtime and screen consumption cost.
Q2: What’s the difference between 65Mn and ordinary carbon steel screen?
A: 65Mn manganese steel has unique work hardening feature, harder and tougher, service life 3–5 times longer than Q235 steel, ideal for high-hardness ore heavy screening.
Q3: Which edge type is suitable for aggregate vibrating screen?
A: U-shape angle steel hook wrapped edge is the standard choice, easy to install and fast to replace during production shift.