Core Product Advantages
Strong Blast & Fragment Blocking Performance
Thick high-tensile welded steel frame + sand filling layer disperses blast energy step by step, weakens shock wave transmission and blocks shrapnel splashing. Multi-row stacked structure can reach high anti-explosion rating, ideal for chemical depots, ammunition storage, oil & gas facilities high-risk protection projects.
Foldable Modular Design, Ultra-Low Logistics Cost
Empty cages fold flat for container shipment, saving over 70% transport space compared with pre-assembled products. Standard single-cell/multi-cell units connect quickly via spiral springs, workers finish continuous protective wall within hours without concrete pouring.
Multi-Layer Anti-Corrosion Treatment, Long Outdoor Service Life
Three surface treatments optional: hot-dip galvanized, Galfan Zn-Al alloy coating, PVC coated welded mesh. Geotextile liner adopts UV & acid resistant non-woven fabric, anti-tear, anti-aging. Galfan version service life reaches 20–30 years in coastal, chemical and humid outdoor environments.
Dual Function: Anti-Blast & Emergency Flood Control
Same welded gabion bastion can serve two purposes: fill stone/sand as blast wall for explosion isolation; quickly stack to form temporary flood barrier during flood disasters, block water flow and prevent embankment collapse, multi-scene reusable to cut project procurement cost.
Easy Disassembly & Reusable, High Cost Performance
No permanent foundation needed. After project completion, empty and fold cages for storage, transfer to other construction sites, military camps or shooting ranges for secondary use. Compare with one-time concrete blast wall, total engineering cost reduced by 40%+.
Customized Size, Mesh & Liner Options
Support MIL standard H1-H7 military sizes, custom wire diameter (3–6mm), mesh aperture 50×50/76.2×76.2/100×100mm; geotextile liner available in sand beige, olive green, gray, black, different gram weight (200–400g/㎡) for heavy-duty defense demand.
Standard Technical Specification Table
| Item | Standard Parameter | Custom Range |
|---|
| Raw Mesh Material | Q195/Q235 high tensile low carbon steel wire | Reinforced thickened steel wire |
| Wire Diameter | 3.8mm / 4.0mm / 4.5mm / 5.0mm | 3.0–6.0mm adjustable |
| Mesh Aperture | 50×50mm,76.2×76.2mm,100×100mm | Custom square hole size |
| Surface Anti-Rust Finish | Hot-dip galvanized ≥275g/㎡, Galfan coating, PVC coated | Custom zinc coating thickness |
| Geotextile Liner | 300g/㎡ PP non-woven fabric, UV resistant | 200–400g/㎡, sand/green/grey color |
| Standard MIL Unit Sizes | MIL2/MIL3/MIL4/MIL5/MIL6, H1-H7 military bastion | Custom length/width/height multi-cell cage |
| Connection Fitting | Galvanized spiral connecting springs, tension wire | Reinforced lock accessories |
| Filling Material | Local sand, gravel, broken stone | Clay, aggregate all acceptable |
| Execution Standard | ASTM A856, CE, ISO9001, military defense specification | Match global engineering tender standards |
Product Classification
Standard Military Hesco Bastion (MIL Series)
Single/multi-cell integrated welded gabion blast wall, mainstream for military camp perimeter, checkpoint defense, ammunition depot isolation, shooting range backstop protection.
Heavy-Duty Industrial Blast Barrier
Thickened 4.5–5.0mm wire, 400g heavy tear liner, high anti-blast grade, specially for chemical plant, oil depot, gas station, explosive warehouse risk isolation.
Emergency Flood Control Gabion Sand Wall
Lightweight 3.0–3.8mm wire, quick deployment, for river flood emergency interception, road embankment reinforcement, temporary water retaining wall.
Shooting Range Isolation Blast Cage
Olive green liner, stacked multi-layer design, intercept bullet splashing fragments, used for outdoor shooting training grounds, military shooting ranges.
Step-by-Step Installation Guide
Step1: Unfold folded welded gabion cages on flat ground, straighten mesh panels and fix liner wrinkles.
Step2: Connect single cages end to end with galvanized spiral springs to form continuous wall line according to design length.
Step3: Fill sand/gravel evenly layer by layer, compact filler to keep wall rigidity, avoid hollow gaps.
Step4: Fold geotextile liner top edge inward, cover and lock cage upper frame to prevent filler overflow.
Step5: Stack multiple layers vertically for higher anti-blast requirement, connect upper & lower cages tightly to form integral blast wall system.
Packaging & Global Shipping
All welded gabion blast cages are folded flat, bundled with steel straps, plastic film wrapped to avoid scratch. Spiral springs and liner spare parts packed in separate export cartons. Suitable for 20GP/40HQ sea containers, long-distance ocean transport without deformation or corrosion, meet FOB/CIF/DAP international trade terms.
FAQ
Q1: What’s the difference between welded gabion blast wall and twisted gabion mesh?
A: Welded blast bastion adopts full spot-welded rigid mesh, high impact resistance, specially for anti-explosion defense; triple twisted gabion is flexible for river slope landscaping, cannot bear blast shockwave.
Q2: Can this defensive barrier be reused multiple times?
A: Yes. Empty sand/stone after use, fold flat cages for storage, transfer to other sites repeatedly, no structural damage under normal use.
Q3: Which finish suits coastal chemical industrial park?
A: Galfan zinc-aluminum coated welded mesh + 400g anti-corrosion geotextile liner, excellent salt spray & acid resistance, service life over 25 years.